Poly mailer bags are lightweight, flexible, and ideal for shipping products that don’t require rigid protection. At Rutan Poly, we manufacture custom poly mailers that combine durability, printability, and performance—all made to order.
Whether you’re shipping clothing, promotional kits, or soft goods, we’ll build a mailer that fits your exact size, material, and branding needs.
What Are Poly Mailers?
Poly mailer bags are durable plastic envelopes made from polyethylene film. They’re moisture-resistant, tamper-evident, and cost-effective for direct-to-consumer shipping — especially for non-fragile items.
Common uses include:
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Apparel and accessories
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Subscription boxes and promotional kits
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E-commerce shipments
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Literature, documents, and flat-pack items
Most mailers can be made with tamper-proof adhesive closures, custom printing, and optional perforations for easy opening.
Mailer Styles We Offer
All styles below can be custom-manufactured to fit your dimensions, closure type, color, and print:
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Clearview poly mailers – With a transparent panel to show contents
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Layflat poly mailers – Simple flat mailers, ideal for apparel and paperwork
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Compostable poly mailers – Plant-based film available upon request
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Bubble mailers – Padded with bubble lining for added protection
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Expansion poly mailers – With gussets for bulky or multi-item shipments
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Tyvek poly mailers – Lightweight and tear-resistant for documents or durable items
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Recycled poly mailers – Made with post-consumer or post-industrial recycled materials
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Biodegradable poly mailers – Breaks down under certain environmental conditions (when requested)
If you’re unsure which type works best, our team will help guide you based on your product, branding, and shipping process.
Custom Options Available
No stock bags — every order is built around your needs:
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Custom sizes and film thickness
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Tamper-evident or resealable closures
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Print up to 9 colors
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Color options (white, clear, black, tinted)
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Tear strips, vent holes, punched handles available on request
Whether you need clean, unbranded packaging or full-color printed mailers, we can match your spec and help your products arrive looking sharp.
Manufactured in the USA – Built in New Jersey
All Rutan Poly mailers are manufactured at our facility in New Jersey. By keeping production in-house — from extrusion to printing to finishing — we offer consistent quality, fast lead times, and direct communication.
No brokers. No delays. Just reliable U.S.-made packaging from a team that knows how to deliver.
Why Rutan?
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Over 50 years of experience in custom poly bag manufacturing
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Full in-house production — Made in the USA
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Trusted by retailers, e-commerce brands, and promotional firms
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Fast, responsive quoting
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Flexible order volumes — from test runs to national rollouts
Request a Quote
Tell us what you’re shipping, and we’ll help you build the perfect mailer for your brand. Contact us here or explore more custom poly bag options.
